Why forklift lead-acid batteries become industrial logistics "endurance play"

Time：2025-03-31 10:10:47

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With many unique advantages, forklift lead-acid batteries stand out and steadily occupy the key position of "endurance play", supporting high-intensity and long-term logistics operations.

In the complex operation system of industrial logistics, forklift as the main force of material handling, its power source is very important. With many unique advantages, forklift lead-acid batteries stand out and steadily occupy the key position of "endurance play", supporting high-intensity and long-term logistics operations.

## Excellent energy storage and output performance

The positive and negative plates of lead-acid batteries are composed of lead and lead oxides, and the electrolyte is sulfuric acid solution. This chemical combination builds an efficient energy storage mechanism. During the charging process, the electric energy promotes the chemical reaction between sulfuric acid and lead plate, which converts the electric energy into chemical energy and stores it. When discharging, the chemical reaction is reversed, and the chemical energy is efficiently converted into electrical energy output, providing strong power for the forklift motor. Compared with other early forklift power sources, lead-acid batteries can continue to stabilize the output current for a long time to ensure that the forklift still maintains a stable operating speed and strong power under complex conditions such as carrying heavy loads and frequent start and stop, and will not affect the operation efficiency due to fluctuations in power supply. For example, in large warehousing and logistics centers, forklifts need to carry goods all day long, and the lead-acid battery is fully charged once, which can meet the continuous operation of the forklift for 4-8 hours, which basically covers the rest nodes of most logistics shifts, greatly reducing the frequency of interrupted operations due to charging, so that the logistics process can be smoothly connected.

## Rugged physical properties for harsh environments

The industrial logistics environment is harsh, and forklift operations often face challenges such as high temperature, dust, and humidity, and lead-acid batteries are easy to cope with with their rugged characteristics. Its shell is made of high-strength plastic material, with good impact resistance and corrosion resistance, which can effectively resist the collision and scratch during forklift operation and prevent electrolyte leakage. The internal plate structure is compact, can withstand severe vibration and turbulence, and can still maintain a stable electrochemical reaction when the forklift truck frequently shuttles on the uneven road surface. In the high temperature and dusty environment such as steel plants and cement plants, lead-acid batteries will not drop in performance due to high temperature, nor will they be short-circuit fault due to dust intrusion, and they will always run statically to ensure that forklifts continue to handle materials and maintain the material supply of the production line. At the same time, the lead-acid battery has a strong tolerance to humidity, and can still charge and discharge normally in the humid environment such as the port, providing reliable power for the loading and unloading of forklifts and ensuring the efficient operation of logistics transportation.

## Mature and economical full life cycle cost advantage

After more than 100 years of development, lead-acid battery technology is mature, the production process is perfect, from raw material acquisition to product manufacturing, the industrial chain is complete and the cost is controllable. In terms of acquisition cost, compared with the emerging lithium battery forklift truck, the price of lead-acid battery forklift truck is close to the people, which reduces the threshold of early equipment investment of enterprises, especially for logistics enterprises with limited funds and scale expansion. In the process of use, the lead-acid battery maintenance technology is mature and the maintenance cost is low. Enterprises only need to equip basic testing tools and a small number of professionals to complete daily maintenance and common fault repair. Moreover, the lead acid battery has strong recyclability, and after scrapping, the lead, sulfuric acid and other materials can be efficiently recycled and reused, and the recycling value is high, further reducing the use cost of enterprises. Comprehensive purchase, use, maintenance and recovery of all aspects of the cost, lead-acid batteries in the full life cycle of forklift trucks show excellent economy, so that enterprises in the protection of forklift power performance at the same time, effective control of operating costs, which is also widely used in the field of industrial logistics, long-term adhere to the role of "endurance" important reasons.

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